Shop organization is paramount in a small one-car garage workshop.
With woodworking, comes lots of tools, clamps, and miscellaneous things that need to be neatly organized so you aren’t looking around trying to find whatever it is you’re looking for. Spend more time making and less time searching for everything you need. To make this possible I created a french cleat wall in my shop to allow for easy organization of all my woodworking clamps. Please keep reading to learn how I built my french cleat wall as well as a few different versions of clamp racks.
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Tools Used:
- Bosch 12-Inch Miter Saw
- Ridgid HyperDrive 18v Brushless Brad Nailer
- Makita XPS01PTJ 18V LXT Track Saw Kit
- Makita Guide Rail, 55-Inch
- Makita Guide Rail Connector Kit
- DEWALT DW331K Jig-Saw
- Kreg Jig K4 Pocket Hole System
- DEWALT DCK240C2 20v Lithium Drill Driver/Impact Combo Kit
- DEWALT DCS570B 20V Cordless Circular Saw
- DEWALT DWE6423K Variable Speed Random Orbit Sander
Materials/Supplies:
- Gator Finishing 120 Grit 5″ Sanding Discs
- Gator Finishing 220 Grit 5″ Sanding Discs
- Minwax Polycrylic Water Based Satin
- 4′ x 8′ x 3/4″ Purebond Plywood (2)
- 4′ x 8′ x 1/2″ Purebond Plywood (1)
There are a lot of steps to this project and it may seem a little daunting. Take your time and please reach out to me if you have any questions.
The French Cleat Wall
Rack for Bar Clamps
Rack for Pipe Clamps
Racks for F-Style Clamps
Final Thoughts
Part 1: The French Cleat Wall
Measure & Initial Cuts
Cut the Cleat Pieces
Install a Temporary Stop Block
Since I used thin plywood on the walls, I decided to glue and screw the cleats directly onto the studs.
I level and temporarily attach a straight edge stop block so that all of the cleats are aligned.
Mount the Cleats
Attach the Cleats
I pre-drill and screw the cleats to the studs using 1 5/8″ deck screws.
PART 2: RACK FOR BAR CLAMPS
Now that the wall is finished, I can get started on making a few different types of clamp racks for the cleat wall.
I took some inspiration from a few different sources for the clamp racks.
Cut the Pieces for the First Clamp Rack
Measure and Cut
Sand and Cut the Points
Mock-up the Placement
Attach the Brackets
Pre-drill and Screw
Securing the Back Cleat
Hanging Up the First Rack
It’s finally time to hang the first rack on the wall, and it fits like a glove.
Onto the next clamp rack.
Part 3: Rack for Pipe Clamps
I am using a different approach for this rack because it will be used for storing pipe clamps and will need to be a bit sturdier than the previous one.
Changing Gears
Efficiency Is Key
I found this way to be more efficient because I used the same amount of angled brackets, but I was able to store 30% more brackets than the last clamp rack.
Secure the Brackets
I follow the same procedure as last time: glue, nail, pre-drill and screw everything in place.
Attach the Back Cleat
I attach the cleat to the back of the clamp rack and then get ready to hang all my pipe clamps up on the wall.
Hang the Second Rack
The rack goes up on the wall with no issues and no I am 2 for 2 so far.
PART 4: RACKS FOR F-STYLE CLAMPS
Now that I have a system going, the process is much quicker and I was able to take what I learned from the first two racks and apply any fixes to the two F-style clamp racks.
Process Set
Trying a New Method of Clamping and Cutting
Streamline Productivity
Sanding for Days
I used my orbital sander and some 150 grit sanding disks to round over all of the edges on the top and angled bracket pieces.
Once everything was sanded it was time for assembly.
Assembly
Final Assembly
I attach the assembled pieces onto the backer board using glue and screws, and also predrilled and ran two screws into the tops of the brackets to keep the top pieces secure.
Measure and Install Back Cleat
Then I measure and install the cleat to the back of the rack.
Hang Them Up!
Then it’s over to the french cleat wall to hang up the racks.
Final Thoughts
I hope you enjoyed this shop project. This wall is great for organization. I always know where everything is at and there is room to expand and create new pieces to hang things on the wall.
If you have any questions or comments, please leave them below, I would love to hear from you! Please like and subscribe at Instructables, as well as, on YouTube.